SRF2023 - List of Authors (Swieszek, J.S.)

Paper	Title	Page
TUPTB038	Novel Approaches in Characterization and Modelling of Fabrication Processes for SRF Components	490
	J.S. Swieszek, A. Gallifa Terricabras, M. Garlasché, D. Smakulska CERN, Meyrin, Switzerland J.S. Swieszek Kraftanlagen Nukleartechnik GmbH, Heidelberg, Germany
	In the past years, Finite Element Methods have been increasingly applied at CERN, with the aim of modelling fabrication processes for SRF components. Currently, many large deformation processes such as deep drawing, forging, hydroforming, and spinning, are being simulat-ed. Taking the initial trials out of the workshop via simu-lation has proven very efficient for steering fabrication strategy, avoiding unnecessary trials, and helping to re-duce time and costs. This contribution will present a novel approach for studying fabrication process feasibil-ity and failure prediction using numerical tools, based on the Forming Limit Diagram method, developed for OFE copper sheets. This contribution will show the applica-tion of the mentioned method on the study of tubular hydroforming, as an alternative way to produce seamless elliptical RF cavities. Analysis of past hydroforming trials is also discussed, together with the comparison of different fabrication strategies.
	Poster TUPTB038 [1.674 MB]
DOI •	reference for this paper ※ doi:10.18429/JACoW-SRF2023-TUPTB038
About •	Received ※ 16 June 2023 — Revised ※ 24 June 2023 — Accepted ※ 27 June 2023 — Issue date ※ 17 July 2023
Cite •	reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)

WEIXA03	Optimizing the Manufacture of High-Purity Niobium SRF Cavities Using the Forming Limit Diagram: A Case Study of the HL-LHC Crab Cavities RFD Pole	627
	A. Gallifa Terricabras, I. Aviles Santillana, S. Barrière, M. Garlasché, L. Prever-Loiri, J.S. Swieszek CERN, Meyrin, Switzerland E. Cano-Pleite UC3M, Leganes, Spain M. Narduzzi Fermilab, Batavia, Illinois, USA S. Pfeiffer European Organization for Nuclear Research (CERN), Geneva, Switzerland
	Funding: CERN HL-LHC The Crab Cavities are key components of the High Luminosity Large Hadron Collider (HL-LHC) project at CERN, which aims to increase the integrated luminosity of the LHC, the world’s largest particle accelerator, by a factor of ten. This paper explores the application of the Forming Limit Diagram (FLD) to enhance the manufacturing process of complex-shape Nb-based cavities, with a focus on the formability challenges experienced with the pole of the Radio Frequency Dipole (RFD) Crab Cavities. The study includes the material characterization of ultra-high-purity niobium (Nb RRR300) sheets, namely mechanical tests and microstructural analysis; it also contains large-deformation Finite Element simulations of the pole deep drawing process, and the translation of the resulting strains in a FLD diagram, together with several suggestions on how to improve the manufacturing process of such deep drawn parts. The results of this study can provide valuable insights into improving the design and fabrication of complex-shaped superconducting radio-frequency cavities made by large-deformation metal-sheet forming processes.
	Slides WEIXA03 [15.991 MB]
DOI •	reference for this paper ※ doi:10.18429/JACoW-SRF2023-WEIXA03
About •	Received ※ 18 June 2023 — Revised ※ 24 June 2023 — Accepted ※ 27 June 2023 — Issue date ※ 27 June 2023
Cite •	reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)

Paper

Title

Page

Novel Approaches in Characterization and Modelling of Fabrication Processes for SRF Components

490

J.S. Swieszek, A. Gallifa Terricabras, M. Garlasché, D. Smakulska
CERN, Meyrin, Switzerland
J.S. Swieszek
Kraftanlagen Nukleartechnik GmbH, Heidelberg, Germany

In the past years, Finite Element Methods have been increasingly applied at CERN, with the aim of modelling fabrication processes for SRF components. Currently, many large deformation processes such as deep drawing, forging, hydroforming, and spinning, are being simulat-ed. Taking the initial trials out of the workshop via simu-lation has proven very efficient for steering fabrication strategy, avoiding unnecessary trials, and helping to re-duce time and costs. This contribution will present a novel approach for studying fabrication process feasibil-ity and failure prediction using numerical tools, based on the Forming Limit Diagram method, developed for OFE copper sheets. This contribution will show the applica-tion of the mentioned method on the study of tubular hydroforming, as an alternative way to produce seamless elliptical RF cavities. Analysis of past hydroforming trials is also discussed, together with the comparison of different fabrication strategies.

Poster TUPTB038 [1.674 MB]

DOI •

reference for this paper ※ doi:10.18429/JACoW-SRF2023-TUPTB038

About •

Received ※ 16 June 2023 — Revised ※ 24 June 2023 — Accepted ※ 27 June 2023 — Issue date ※ 17 July 2023

Cite •

reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)

WEIXA03

Optimizing the Manufacture of High-Purity Niobium SRF Cavities Using the Forming Limit Diagram: A Case Study of the HL-LHC Crab Cavities RFD Pole

627

A. Gallifa Terricabras, I. Aviles Santillana, S. Barrière, M. Garlasché, L. Prever-Loiri, J.S. Swieszek
CERN, Meyrin, Switzerland
E. Cano-Pleite
UC3M, Leganes, Spain
M. Narduzzi
Fermilab, Batavia, Illinois, USA
S. Pfeiffer
European Organization for Nuclear Research (CERN), Geneva, Switzerland

Funding: CERN HL-LHC
The Crab Cavities are key components of the High Luminosity Large Hadron Collider (HL-LHC) project at CERN, which aims to increase the integrated luminosity of the LHC, the world’s largest particle accelerator, by a factor of ten. This paper explores the application of the Forming Limit Diagram (FLD) to enhance the manufacturing process of complex-shape Nb-based cavities, with a focus on the formability challenges experienced with the pole of the Radio Frequency Dipole (RFD) Crab Cavities. The study includes the material characterization of ultra-high-purity niobium (Nb RRR300) sheets, namely mechanical tests and microstructural analysis; it also contains large-deformation Finite Element simulations of the pole deep drawing process, and the translation of the resulting strains in a FLD diagram, together with several suggestions on how to improve the manufacturing process of such deep drawn parts. The results of this study can provide valuable insights into improving the design and fabrication of complex-shaped superconducting radio-frequency cavities made by large-deformation metal-sheet forming processes.

Slides WEIXA03 [15.991 MB]

DOI •

reference for this paper ※ doi:10.18429/JACoW-SRF2023-WEIXA03

About •

Received ※ 18 June 2023 — Revised ※ 24 June 2023 — Accepted ※ 27 June 2023 — Issue date ※ 27 June 2023

Cite •

reference for this paper using ※ BibTeX, ※ LaTeX, ※ Text/Word, ※ RIS, ※ EndNote (xml)